5 Dangerous aspects about aluminum every worker should know


Aluminum Advantages

Aluminum is one of the most widely used metals in the different industries, from Packaging for the Food Industry to the Aeronautical and Aerospace industries. Thanks to its ductility and resistance, this material allows countless uses. In fact, due to the huge amount of alloys that can be made with aluminum, it is possible to modify the characteristics of this metal in several ways, depending on your specific needs. Light, with a low magnetism and little prone to produce sparks, aluminum is present in almost all the industries. However, the situation is completely different when this material is available as aluminum particles or dust that are highly explosive.


Aluminum Dust is Flammable

While aluminum massive blocks or bars have a thin oxide layer which hinders the diffusion of oxygen and thus prevents a chemical reaction that could cause damage, aluminum dust, having a lower surface, tends to heat up and therefore to burn very easily. The biggest mistake you can make, therefore, is considering aluminum as a harmless material without taking into account its characteristics as dust.

Following are the 5 most important aspects that all workers, particularly those operating in the Engineering and Manufacturing IndustryFood IndustryPharmaceutical Industry and Construction Industry have to take into account when using machines that operate with aluminum produce aluminum waste.


The 5 Most Dangerous Aspects of Aluminum Dust

  • Aluminum dust easily reacts with oxygen at room temperature, so virtually any workplace operating with aluminum or producing aluminum waste must adopt a security plan.
  • The smaller the particles of aluminum dust are the greater the risk of explosion or fire there is in an establishment. Particles smaller than 100 microns are considered dangerous. Anyone working in a pharmaceutical laboratory where aluminum hydroxide is used, for example, has definitely to use industrial vacuums with a high-efficiency filtration to avoid an accident.
  • Large particles are even more dangerous because its combustion speed is higher. It’s uncommon that explosive dust is uniform, so surely aluminum particles of bigger sizes that are considered “safe” are mixed with small 100 microns particles. The result is a high risk of explosion coupled with a high rate of burning.
  • When the percentage of oxygen in the atmosphere is between 10% and 15% fire tends to spread more rapidly; a higher concentration of oxygen promotes explosions considered as violent. It is much easier to avoid the accumulation of aluminum dust with proper maintenance than to modify the concentration of oxygen.
  • When in contact with water, aluminum releases heat and hydrogen, so the slightest accumulation of aluminum dust can become a source of heat capable of causing an explosion. If impossible not to mix water and aluminum, you shall adopt a system of ATEX certified industrial vacuums and/or a vacuum that allows you to effectively separate dry from liquid materials.


Do you have aluminum dust that you need to take care of? One of our NRTL Certified Vacuums is the right solution for you!

Contact us with any questions or requests at 877-205-9015 or info@delfinindustrial.com